Add Kit Assembly page

docs/css/extra.css

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+  --md-accent-fg-color: #FF00FF;
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docs/helios64/kit.md

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+# Helios64 Enclosure Kit
+
+## Kit Content
+
+The Helios64 Enclosure Kit contains the following :
+
+* Aluminum Enclosure (1x)
+* HDD 3.5″ Plastic Tray (5x)
+* HDD Backplane Harness (1x)
+* Control Front Panel (1x)
+* Sticker Kit (1x)
+* Screw Assembly (1x)
+* PWM Fan 80mm (w/ Grid) (2x)
+* Foam Pads (6x)
+
+## Prerequisite
+
+The Enclosure Kit has been specially designed for the Helios64 board. The following items, not provided in the kit, will be necessary to complete the assembly and the setup.
+
+1/ Helios64 Board (with Heatsink)
+
+![Helios64 Board](/helios64/img/kit/item-helios64-board.png)
+
+2/ Power Adapter 12V / 10A (with AC cable)
+
+![Power Adapter](/helios64/img/kit/item-psu.png)
+
+3/ 3.5" HDD - SATA 3.0 Drive (1 to 5 pieces)
+
+![HDD SATA3.0](/helios64/img/kit/item-hdd.png)
+
+4/ Helios64 UPS Battery **(Optional)**
+
+![UPS Battery](/helios64/img/kit/item-battery.png)
+
+5/ Type-C to Type-A USB3.0 Cable
+
+![USB Cable](/helios64/img/kit/item-usb-cable.png)
+
+6/ Ethernet Cable Cat5E or Cat6
+
+![Ethernet Cable](/helios64/img/kit/item-ethernet-cable.png)
+
+**Tools Required:**
+
+* Phillips #2 Screwdriver
+* Cutting Pliers or Scissors
+* Some patience...
+
+## Assembly Instruction
+
+### STEP 1 - Disassemble Backplane
+
+> **Unscrew the 4x Screw (M3x5mm Hexagon Head).**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic1.png)
+
+> **Pull out the Internal Backplane.**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic2.png)
+
+### STEP 2 - Install Front Panel
+
+> **Insert the Front Panel.**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic3.png)
+
+> **Position the Front Panel on top of the 2x standoffs.**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic4.png)
+
+> **Secure the Front Panel with 2x screws (M3 x 4mm).**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic5.png)
+
+> **Install the Front Panel Sticker.**
+
+!!! important
+    Position the sticker to be perfectly aligned and flushed with the top, bottom and right edges of the metal plate.
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic6.png)
+
+### STEP 3 - Install Helios64 Board
+
+> **Position the Helios64 board on top of the 4x standoffs.**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic7.png)
+
+> **Secure Heliso64 board with 4x screws (M3 x 4mm).**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic8.png)
+
+### STEP 4 - Install UPS Battery **(Optional)**
+
+> **Insert the 2x long cable ties through the anchor slots.**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic9.png)
+
+> **Position battery and secure it with the cable ties (cut the cable zip tie excess).**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic10.png)
+
+> **Connect the 6-Pin Molex connector to Helios64 board.**
+
+![Battery Ports](/helios64/img/kit/port-battery.png)
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic11.png)
+
+!!! note
+    Run the battery cable according to the drawing above.
+
+### STEP 5 - Connect Front Panel
+
+> **Connect the Front Panel USB and IDC connectors to Helios64 board.**
+
+![!Front Panel Ports](/helios64/img/kit/port-front-panel.png)
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic12.png)
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic13.png)
+
+### STEP 6 - Install HDD Harness
+
+> **Prepare the harness by sorting / untangle the wires to identify each connector based on their cable length.**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic14.png)
+
+!!! note
+    The longest cable is for HDD Slot 1. The second longest is for HDD Slot 2 and so on...
+
+> **Connect the 8-Pin Molex connector to Helios64 board.**
+
+![!HDD Power Port](/helios64/img/kit/port-hdd-power.png)
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic15.png)
+
+> **Install HDD Slot 1 connector with 2x screws (M3 x 5mm).**
+
+!!! important
+    Pay attention to HDD Slot connector orientation. The 4 power wires are supposed to be on the left, while the SATA cable is on the right. Power wires and SATA cable will cross each others which is expected. If you install the HDD Slot connector wrongly, then you won't be able to insert an HDD and might damage the connector.
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic16.png)
+
+> **Connect SATA connector to Helios64 SATA port 1. Then Secure the SATA cable with a cable tie like on the drawing below (cut the cable zip tie excess).**
+
+![!Kit Assembly](/helios64/img/kit/connector-sata.png)
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic17.png)
+
+> **Secure the power wires with 2x cable ties like on the drawing below (cut the cable zip tie excess).**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic18.png)
+
+> **Repeat the same actions for HDD Slot 2 connector and connect its SATA connector to Helios64 SATA port 2.**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic19.png)
+
+> **Repeat the same actions for HDD Slot 3, 4 and 5 connectors. The completed harness installation should look like the drawing below.**
+
+!!! important
+    The harness includes 4x capacitors (little black cylinders) which their own attached wires. While install HDD Slot 3 and 4 connector, you need to secure those capacitors together with the HDD power wires as shown in the drawing below.
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic20.png)
+
+### STEP 7 - Install Back Panel
+
+> **Install the 2x Fans with their grids to back panel with 8x screws (7/32" PC Fan Screw) **
+
+!!! important
+    Pay attention to the orientation off all items (back panel, fans and their grid) in the drawing below. Wrong assembly will impact air flow direction.
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic22.png)
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic23.png)
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic24.png)
+
+> **Install the Back Panel Sticker.**
+
+!!! important
+    Position the sticker to be perfectly aligned with the port connector holes.
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic25.png)
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic26.png)
+
+> **Connect Fans to Helios64 board.**
+
+![!Fan Ports](/helios64/img/kit/port-fans.png)
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic28.png)
+
+> **Use cable ties like on the drawing below (cut the cable zip tie excess).**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic29.png)
+
+### STEP 8 - Reassemble Enclosure
+
+> **Insert Backplane inside Aluminum enclosure.**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic30.png)
+
+> **Secure Backplane to enclosure with 8x screws (M3x5mm Hexagon Head).**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic31.png)
+
+> **Insert Back Panel**
+
+!!! important
+    Insure you are well aligned with Helios64 Board ports when inserting the Back Panel.
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic32.png)
+
+> **Secure Back Panel with 4x screws (M3x5mm Counter Sink Head).**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic33.png)
+
+### STEP 9 - Prepare HDD Trays
+
+> **Secure the pink plastic Tray around the HDD with 4x screws (6/32" Counter Sink Head).**
+
+!!! important
+    The HDD connector should be on the opposite side of the plastic Tray handle.
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic34.png)
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic35.png)
+
+### STEP 10 - Use 2.5" Adapter **(Optional)**
+
+> **Push-in plastic Tray in metal Adapter.**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic38.png)
+
+> **Secure metal Adapter to plastic Tray with 3x screws (6/32" Counter Sink Head)**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic39.png)
+
+> **Install 2.5" HDD/SSD according to mounting holes and use 4x screws (M3x3mm Flat Head).**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic40.png)
+
+### STEP 11 - Finish Assembly
+
+> **Slot in the HDD Trays.**
+
+!!! important
+    Pay attention to the orientation, you don't want to damage the SATA connector when inserting the Trays.
+
+!!! note
+    Slot numbering starts from left with Slot 1 (SATA port 1).
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic36.png)
+
+> **If required you can secured each HDD tray to the enclosure with 2x screws (M3x8mm Counter Sink Head)**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic37.png)
+
+> **Install the Front Panel.**
+
+!!! note
+    The Front Panel should hold by itself thanks to the 4x round magnets.
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic43.png)
+
+> **Helios64 Enclosure Kit Assembly Completed !**
+
+![!Kit Assembly](/helios64/img/kit/assembly_pic44.png)

mkdocs.yml

@@ -25,7 +25,6 @@ theme:
     - tabs
   palette:
     primary: 'white'
-    accent: 'pink'
   font:
     text: 'Roboto'
     code: 'Roboto Mono'
@@ -77,6 +76,7 @@ nav:
   - About: 'about.md'
 - Helios64:
   - Introduction: 'helios64/intro.md'
+  - Kit Assembly: 'helios64/kit.md'
   - Hardware:
     - Overview: 'helios64/hardware.md'
     - Button: 'helios64/button.md'